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CPS Energy ships low-sulfur coal by train from Wyoming to the J.K. Spruce Plant in south Bexar County. Individual rail cars each carry a maximum of 120 tons of coal. Once the train arrives at the plant, the coal is unloaded and stored.
Coal enters the plant by conveyer belts that drop the pea-sized pieces into five silos. At the bottom of each silo, a pulverizer grinds up the coal in to a talcum-powder consistency. The coal is grinded to make it easier to deliver and burn as a fuel.
Large fans blow the coal powder into a boiler that stands 20 stories high. The coal fuels a massive fireball that can reach 3,000 degrees Fahrenheit. Steam pipes in the boiler carry ultra pure water that has been pumped from a nearby cooling lake and treated. The heat of the furnace converts the water into steam. At a temperature of 1,005 degrees and a pressure of 2,400 pounds per square inch (PSI), the steam is sent over a turbine through a series of pipes. Low pressure, intermediate pressure and high pressure steam are used to spin the blades of three turbines at a rate of 3,600 revolutions per minute.
The turbines, connected to a generator by a shaft, power the generator. The generator is made of a large magnet spinning inside copper windings. Electrons flow from the copper along a conductor to create 24,000 volts of electricity. In order to push the electricity from the plant further out into the city, a step-up transformer is needed to increase the power from 24,000 volts to 345,000 volts to carry electricity over transmission lines to customers. See Energy Delivery
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